Laser Cleaning: Mechanism, Characteristics & Applications
Application Background
In industrial and other fields, traditional cleaning methods such as chemical cleaning and mechanical grinding have long dominated. Chemical cleaning tends to generate a large amount of chemical waste liquid, causing environmental pollution, and may pose corrosion risks to certain precision components. Although mechanical grinding can remove surface contaminants, it is prone to damaging the substrate, achieves poor results when processing complex-shaped components, produces dust pollution that threatens the health of operators, and struggles to meet high-precision cleaning requirements.
With the rapid development of high-end manufacturing industries such as aerospace, rail transit, and marine ships, the cleaning requirements for components have become increasingly stringent. The surface quality of large and complex components—such as aircraft engine air intakes, high-speed rail car bodies, and ship hatch covers—directly affects product performance and service life. These components not only feature large sizes and complex shapes but also demand extremely high cleaning precision, efficiency, and surface integrity. Traditional cleaning methods can no longer meet the development needs of modern manufacturing.
Against the backdrop of growing global environmental awareness, the manufacturing industry faces pressure to reduce pollutant emissions and resource consumption. As a green cleaning technology, laser cleaning offers advantages including no chemical pollution, low energy consumption, and non-contact cleaning. It effectively addresses environmental issues caused by traditional methods, aligns with sustainable development strategies, and has seen an urgent surge in application demand across various fields.
Laser Cleaning Technology: Mechanism
Laser cleaning is a technology that uses high-energy-density laser beams to interact with material surfaces, causing contaminants or coatings to peel off or decompose from the substrate, thereby achieving cleaning. The laser cleaning process involves multiple physical mechanisms, such as thermal ablation, stress vibration, thermal expansion, evaporation, phase explosion, evaporation pressure, and plasma shock. These mechanisms work together to separate the cleaning target from the substrate for effective cleaning. Based on the cleaning medium, laser cleaning can be divided into dry laser cleaning, wet laser cleaning, and laser shock wave cleaning.
Dry Laser Cleaning
Dry laser cleaning is currently the most widely used laser cleaning method. It uses laser beams to directly irradiate the substrate surface, causing thermal expansion of the substrate to overcome van der Waals forces and remove contaminants.
- Laser intensity: Significant changes in laser energy density affect cleaning results. At low energy intensities, evaporation and phase explosion dominate; at high energy densities, evaporation pressure and shock effects also play roles. Ultra-high energy can lead to plasma-related issues. Cleaning is usually performed at lower energy densities to protect the substrate.
- Laser wavelength: Wavelength is related to material energy coupling. Short wavelengths are dominated by photochemical ablation, while long wavelengths are dominated by photothermal ablation. Wavelength also influences the forces and temperature distribution between particles and the substrate, thereby affecting cleaning force and efficiency, with varying effects on different materials.
- Pulse width: Short and long pulses have different cleaning mechanisms. Long pulses have strong ablation effects but poor selectivity; short pulses can generate high temperaturesan d shock waves to remove contaminants with minimal damage. Ultra-fast laser pulses operate on a “cold ablation” mechanism.
- Incident angle: Vertical irradiation causes contaminant particles to block the laser; oblique irradiation improves cleaning efficiency.
Wet Laser Cleaning
Wet laser cleaning is achieved with liquid film assistance. A liquid film is pre-applied to the surface of the workpiece to be cleaned, and direct laser irradiation rapidly heats the liquid, generating strong impact forces to remove surface contaminants from the substrate.
Laser Shock Wave Cleaning
Laser shock wave cleaning is classified into dry laser shock wave cleaning and hybrid laser shock wave cleaning. In dry laser shock wave cleaning, laser focusing generates plasma to impact particles, avoiding damage from direct irradiation but leaving blind spots—this can be improved by adjusting the incident angle or using dual-beam cleaning. Hybrid laser shock wave cleaning includes steam-assisted, underwater, and wet laser shock methods. It uses liquid-related effects to remove contaminants, which is related to liquid properties such as density, and has broad applications with significant advantages.
Applications
Aerospace: Oxide Films on Titanium Alloy Air Intakes
Nanosecond pulse laser cleaning achieves remarkable results in removing oxide films from titanium alloy air intake surfaces. Its low thermal effect prevents secondary oxidation of the substrate, making it a superior cleaning method.
- Dry cleaning mechanism: Thermal ablation is the primary mechanism. When laser energy acts on the oxide film, the surface absorbs a large amount of energy, changing the ablation mechanism based on energy intensity and forming various surface morphologies. At low energy, the oxide film is partially removed with minimal remelted areas; at moderate energy, the oxide film is completely removed with negligible damage; at high energy, although the oxide film is removed, significant substrate damage occurs, forming ridge-like surface structures.
- Wet cleaning mechanism: At low energy densities, the main mechanism is laser-induced shock waves; at high energy densities, thermal ablation and phase explosion dominate. During cleaning, rapid cooling and heating of the titanium alloy form martensitic titanium alloy. When the energy density reaches a specific value, the surface transforms into a nanostructured protruded surface, which is of great significance for the subsequent application of titanium alloy materials.
High-Speed Rail: Paint on Aluminum Alloy Car Bodies
Paint thickness and cleaning methods: For cleaning paint on high-speed rail aluminum alloy car bodies, suitable laser cleaning methods vary depending on the paint color and thickness.
- Thin paint (thickness ≤ 40μm): Laser light sources with wavelengths of low paint absorption rate achieve better results through thermal vibration.
- Thick paint: Laser light sources with wavelengths of high paint absorption rate are required, using ablation mechanism for removal.
- Red paint stripping: The primary stripping mechanism for red paint is vibration. During cleaning, laser energy penetrates the substrate, and thermal stress generated by substrate temperature rise causes paint to peel off. The entire paint layer can be removed, leaving a loose network-like morphology of residual paint on the aluminum alloy surface.
- Blue paint removal: Under the same laser energy input, blue paint reaches a higher temperature than red paint but induces lower substrate thermal stress. When the paint temperature reaches the boiling point, it is removed through evaporation, accompanied by coupled mechanisms such as delamination, combustion, and plasma shock.
Marine Ships: Rust on High-Strength Steel Hull Surfaces
- Dry cleaning for rust removal: The main removal mechanism during dry cleaning of rust on high-strength steel hulls is vaporization of the oxide film upon energy absorption. The downward reaction force generated during vaporization of surface oxides helps remove thicker oxide films.
- Liquid film-assisted laser rust removal: The primary mechanism is phase explosion of liquid droplets upon energy absorption, generating impact forces to remove rust layers. The explosive boiling of the liquid film enhances the phase explosion mechanism’s effect on rust removal, enabling better removal of surface oxide films but struggling with deeply embedded oxides. Different rust layer removal mechanisms affect the flow of surface molten metal: lateral thrust from phase explosion promotes molten layer flow for a flatter surface, while oxide vapor from vaporization hinders liquid metal from filling pits.
Marine Environment: Marine Microorganisms on Aluminum Alloy Surfaces
- Laser parameters and cleaning effects: Lasers with narrow pulse width and high peak power achieve excellent cleaning results for marine microorganisms on aluminum alloy surfaces.
- Microorganism removal mechanism: The laser removal mechanisms for the extracellular polymeric substance (EPS) layer and barnacle substrates are ablation vaporization and shock wave stripping, respectively. Single chains of microbial macromolecules break during multiphoton absorption, decomposing into a large number of atoms. Under the combined action of plasma shock and ablation mechanisms, marine microorganisms are effectively removed.
- For organic substances such as paint and marine microorganisms: At low laser energy densities, photochemical effects break chemical bonds, resulting in deterioration, discoloration, or loss of activity. As energy density increases, phenomena such as ablation, vaporization, combustion flames, and plasma shock occur. For inorganic substances such as oxide films and rust: No changes occur at low energy densities; ablation and vaporization appear as energy increases.
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Cultural Heritage Laser Cleaning
Pulsed lasers play a crucial role in cultural heritage preservation, meeting the requirements of non-destructive and high-precision cleaning for cultural relics such as stone artifacts, paper artifacts, and metal artifacts.
Post time: Nov-18-2025








