Robotic Fiber Laser Welding Machine

Short Description:

Maven robotic laser welding machine is a fiber laser that couples a high-energy laser beam with a robotic laser as the moving platform for welding. Any spatial trajectory can be welded. The multi-purpose laser welding machine can be programmed to weld parts that are difficult to access with ordinary laser welding machines, providing maximum welding flexibility. The laser beam can be split in time and energy, enabling simultaneous processing of multiple beams and improving welding productivity.

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Equipment Features:

1. Using robotic movement, suitable for large-format space welding, can be six-axis linkage.

2. Can weld in any space, truly realize the automatic welding of any trajectory in space.

3. High repetition accuracy, can repeat the welding for many times without error, the quality of the weld is more stable.

4. It can replace manual operation, and can laser weld complex and dangerous fields.

Application areas:

Auto body, auto steel plate, clutch plate, difficult and complex welding fields, microelectronic components, precision parts, high-grade digital components, fiber optic connectors, medical devices, large mold welding, injection molding and other welding.

ROBOT LASER WELDING MACHINE

PROFESSIONAL WELDING SOLUTION

Wire Feeder and Welding Concentrated on the Control Pedal

0.08mm Robot Positioning Accuracy

Raycus Max JPT IPG Laser Source Optional

Customization of Whole System

Product Name	Robot Automatic Laser Welding Machine
Wavelength	1070+/-10 nm
Laser Power	1000W 1500W 2000W 3000W
Power Adjustment	10-100%
Fiber Length	Standard 10m or Specify
Working Methods	CW/Pulse
Speed Range	0-120 mm
Weld Thickness	0.5-6 mm
Welding Gap Requirement	< 1 mm
Modulation Frequency	20KHZ
Turn on/off Time	20 Us
Working Temperature	15-35 ℃
Power Supply	220V/50HZ/30A
Chilling Methods	Water Chilled Inbuilt
Machine Size	9905401030 mm

The machine main components

The MOTOMAN GP25 is a fast and precise 6-axis industrial

robot with a payload capacity of up to 25 kg. With a reach of

1730 mm and a high repeatability of ± 0.02 mm, it is ideally

suited to assembly tasks, but also universal handling tasks,

CNC machine tool tending or packaging. With its payload ca

pacity of 12 kg, the MOTOMAN GP25-12 offers an even larger

working range of 2010 mm with a repeatability of ± 0.03 mm.

The streamlined modern industrial design minimizes the

space requirements at the installation site.

Cable entry from the side at the pedestal enables space

saving and uncluttered integration into the environment,

irrespective of the intended installation position. The prepared

routing of the supply lines in the arm enables optimal

integration of the grippers or sensor systems, often dispens

ing with the need for an external media package. This reduces

also interference contours.

A world of possibilities is open to the MOTOMAN GP25/GP25-12

robots with the numerous functions of the MOTOMAN YRC1000

controller. In conjunction with the conventional teach pen

dant, these robots are reliable mechanical engineering

partners. With the innovative operator control concept of

the SmartPendant, it provides an excellent point of entry into

industrial automation.

As standard, the MOTOMAN GP25 and GP25-12 are designed

with the high protection classification IP67 (wrist). Other variants

of the MOTOMAN GP25 (e.g. with food-compatible grease in

the food industry, special anti-corrosion coating for applica

tions in aggressive ambient conditions, or as a cleanroom

version) are optionally available.

KEY BENEFITS

• Flexible, fast and powerful

• Large working range: 1730 and 2010 mm

• Reduced interference contours due to optimized design

• Simple commissioning and maintenance

EASY TO OPERATE

Friendly use controller for easy cooperation with fiber laser welding workmanship instruction

CONTROL INTERGRATION

The control cabinet integration is to control the wire feeding function. And the laser power can rises and falls slowly to prevent over burning. The slow rise and fall is especially advantageous for thin plate welding. When the manipulator is finishing, it is generally easier to weld through the plate.

LASE INTERGRATUION

In addition to adjusting the welding parameters in the laser system. It also has the functions of each system status indicator light, electric water change, and automatic reminder to protect the lens.

HEAD INTERGRATION

Integrated welding head, CCD on the head, adjustable power, auto focus, convenient operation.

EASY TO OPERATE

The buttons of the teach pendant are simple and easy to understand, and the teaching programming can be learn and use quickly. If the operation is wrong, the machine automatically stops to avoid the risk of equipment damage.

WORK EFFICIENTLY

Once programmed, it can be used all the time. MavenLaser Robot Arm supports 24 hours of continuous work with high precision and high speed. Fully automated operation, a robot can complete the workload of more than 2-3 people a day.

LOW COST

One-time investment, long term benefits. The service life of MavenLaser robot is 80,000 hours, which is equivalent to more than 9 years of 24-hour uninterrupted work. It greatly saves labor costs and personnel management costs, and solves problems such as difficulty in recruiting people.

SAFE AND RELIABLE

MavenLaser robot arm is equipped with photoeletric safety protection measures. When foreign objects enter the work area, it can automatically alarm and suspend work to avoid accidental in worker.

SAFE ENERGY AND SPEACE

MavenLaser automation equipment line layout is simple and tidy small footprint, no noise, light and strong robot arm, low power consumption, energy saxing and environmental protection.

Robot Arm

The robot arm is made of aluminum castings through a CNC center, and the surface is sprayed achieve a beautiful.

Reserved Cable Hole

The robot arm has reserved cable holes, which are beautiful and nit hinder the operation of the manipulator, the end of the trachea is reserved for the port and the data cable connector.

Robot Welding Gun

Flexible for changing welding tasks, the length of the welding gun can be customized, the wire feeding is more stable, and it can handle complex work.

Welding Wire Feeder

It has mode of continuous wire feeding, stable wire feeding, stable wire feeding, adjustment of welling wire filling speed, and selding wire retraction control function, which can effectively preven wire sticking.